How Cut Aluminum Sheet Straight

Choose a saw with a tooth number of at least 24tip teeth per inch to ensure even cuts in the metal. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Then bend the sheet back and forth a few times to snap it.

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Use a wood cutting saw with carbide tipped blades to cut most aluminum.

How cut aluminum sheet straight.

If your project requires curved cuts make an easy economical and. Be the first to share. 2 x research source. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm.

Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. 2 mark the start and stopping point of your cut. Using your power tool ensure you re up against the straight edge and can follow along the. Put on a pair of work gloves before you wax the saw to protect your hands.

Using a straight edge clamped to the edge of the bench is also a good tip to cut thin metal precisely. Step 3 place the sheet metal on top of the workbench and lay out your pattern using a tape measure pencil and straightedge. Set the piece of aluminum on a table or over sawhorses and position it so the cutting area has open space underneath it. Cutting straight lines with an electric saw.

To cut the sheets of metal rathe. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade. If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. Clamp the aluminum down.

How to cut fold sheet aluminium. And you can use the same technique anytime you need a straight cut on aluminum or other light gauge sheet metal even steel. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.